Handlaid turnouts installed
Handmade turnouts (not Fast Tracks)
January 5, 2008

Esso on Main St.

I've used the Fast Track jigs to build a few of my own #8 turnouts, and had just ordered a new jig to build #5 turnouts when I came across a series of videos on youtube showing exactly how to hand build turnouts without using jigs (collected here). This was a great tutorial and couldn't wait to try this out myself. I started by building a few #5 turnouts, and while the first two looked ok visually, there were some gauge problems at the frogs (specically at the "knees" of the wing rails). Another two tries and I had an acceptable RH and LH #5 turnout.

In the mean time I found a better way for contructing the frogs, shown here. This give me enough confidence to try for my ultimate goal: replacing the Peco single slip switch with a better looking turnout. I went for broke and tried building a #6 double slip switch. It turnout out pretty good looking, but again I had gauge problems at the knees of the wing rails. But the big problem was with the throw bar. Two pairs of points attached to each throwbar made them impossible to move, there was no way a tortoise switch machine was going to throw this even with my new linkage (shown here).

So in my second attempt at a slip switch I went with a single slip shown here. I got the gauge pretty good throughout and with just one pair of points on each throw bar I was able to get the tortoise to move them, though these throw bars are significantly stiffer than a regular turnout since the point rails are much shorter.

Overall I'm very happy with my new ability to build turnouts by hand. The turnouts are all installed on the layout now and working very well, I'll get some pictures of them posted soon.

Click small image for larger view.


My first hand built turnouts, #5 LH and RH.

LH #5.

Closeup of LH frog.

Closeup of #5 LH points.

#6 Single Slip Switch

Single slip closeup

Single slip closeup

Just say no!